Utilising CO2 and waste to make concrete stronger, cheaper and cleaner

Concrete4Change has developed a novel process for carbon sequestration within concrete, taking flue gas and abundant calcium feedstocks to make a material that delivers lower cost, lower emission concrete.

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C4C Process

How the Technology Works and its Impact

The technology

Making materials from CO2

The innovation underpinning Concrete4Change is to produce a calcium based material made from CO2 that is added to concrete to improve strength, reduce cement content and permanently lock away CO2. The process can be broken down into four steps as below.

01

Recycled waste

Recycled waste

Abundant Calcium Waste

Our material is derived from abundant feedstocks, in particular calcium (waste) streams, turning waste into value and promoting a circular approach.

recycling
02

materials Preparation

Carrier Preparation

Reactivating the Calcium

Through C4C's process, the calcium from the feedstock is targeted for enabling the reaction with CO2

Carrier preparation
03

CO2 Sequestration

Load CO2 into Carrier

Permnanent Sequestration of CO2

The calcium is reacted with CO2 from flue gas to form a specific species of reactive calcium carbonate. The resultant material is 50% by mass CO2. By-products from the reaction are formed and valorised

Reactor
04

Mix material With Concrete

Mix With Concrete

Mix with concrete

The reactive calcium carbonate is integrated into fresh concrete, enhancing its strength and durability while significantly reducing the cement content by up to 50%. No change to concrete production.

Concrete mixer
Want to find out just how much difference you can make?
CO2 Calculator
The technology
Turning an emission problem into an emission solution
40%
Greener - CO2 mineralised + avoided cement usage
C4C's material is easy to implement, as it is calcium based material already complaint with standard and added  to the concrete mix along with the other components of concrete, with no change to production lines, further reducing cost compared with alternative approaches.

The material is made from CO2 captured from flue gases industrial plants such as cement  – providing a cost-effective route to CO2 utilisation which the industry needs.

The Benefits

No change in concrete production line is required

Any source of CO2 can be used (Flue gas and purified CO2)

Material is made from waste calcium to minimise the carbon footprint

Applicable to all types of cement and concrete including pre-cast and ready-mix concrete

30x more CO2 sequestration than existing approaches for ready-mix concrete

Production cost of concrete containing C4C's material is cheaper than conventional concrete

Globally implementable

Find how much you could save
CO2 Savings Calculator
Our calculator assumes a typical concrete mix consisting of 350kg of cement per cubic metre with an embodied carbon profile 280kg per cubic metre. This calculator provides an indicative saving figure. For a personalised calculation, please get in touch via the partnership page or contact page.
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Total emission saving (in tonnes) - CO2 mineralised + avoided cement usage
0.00
Concrete cost without C4C in GBP
0.00
Concrete cost with C4C in GBP
Money is saved due to reduction in cementitious material and carbon offsetting
0.00
Total amount saved in GBP
0
Click here to see a breakdown of a typical emission profile and how much embodied carbon can be removed using our technology.
Typical Concrete vs C4C Concrete

Adjust the numbers in the table to reflect your mix design and see how much carbon you can potentially remove with C4C technology. The amount of carrier added is ~0.5% by the mass of the cement in concrete. C4C concrete mix assumes a 20% reduction in cement as a result of the strength increase from the C4C carrier

Cement
Cementitious material
Water
Aggregates
Additives
Concrete CO2 emission per m3
C4C Concrete CO2 emission per m3
Weight
(kg per 1m3 concrete)
CO2 emission (kg CO2 per tonne)
346.19
283.95
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Road map to net-zero concrete
Path to scale
2023
Iterative development
Iterative development and testing of the carrier material prototypes, plus small-scale lab trials with selected partners. Develop strong relationships with key industry stakeholders in the UK and EU.
2024
'Labcrete' tests
Testing and improving the performance of our carrier material in cement and mortar, showcasing this to the largest concrete manufacturers in the world.
2025
Scaling up production and concrete trials
Successfully completing lab-scale trials of concrete with some of the world's largest and most prestigious cement and concrete manufacturers.
2026
Pilot plant development
Scaling up production to 1 tonne per day mark, and completing industrial trials with leading concrete manufacturers.
2027
Market deployment
1st demonstrator plant online, deploying our material into live concrete production sites for first sales.

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Join us on the journey of creating a lower cost, lower emission pathway for concrete.

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